T-Shirt Fabrics and What it All Means | Deluxe.com

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T shirts are extremely functional pieces of clothing, everyone can wear T shirts. They come in a plethora of colors, patterns, styles and also fabrics. Some fabrics are better suited for casual events or warm weather, where others are ideal for athletic wear. Here at Deluxe we pride ourselves on offering a large variety of T shirt brands and styles, in many different types of fabric. It is helpful to know a bit about the materials before buying, continue reading to see which fabric is best suited to your needs.


Cotton is by far the most popular fabric for T Shirts. It is soft, sturdy and breathable. It is also usually very affordable. Cotton is a casual fabric that is ideal for everyday wear. There are several types of cotton fabric that are used in apparel, and each one differs slightly. Most cotton shirts are pre-shrunk, meaning that the fabric has been put through a machine that pushes the fibers tightly together, condensing the fabric by removing the space between the stitches. In essence, replicating the shrinking process. However, pre-shrunk unfortunately does not mean your shirt will not shrink at all. It simply means that most of the shrinkage has been taken out. This can sometimes be misleading. Most fabric will shrink, on average 3 to 7 percent, which is not something that most people would even notice when it comes to fit.

Organic Cotton

Organic cotton is grown in such a way that it does not impact the environment. The cotton is grown with minimal use of fertilizers and pesticides. However, because of the strict growing practices, organic cotton can be slightly more expensive than regular cotton. An added bonus to organic cotton is that not only will you be part of an eco-movement towards more sustainable practices, you will have a very soft and comfortable shirt that makes a positive statement about your brand.

Combed Cotton

Combed cotton is a very popular fabric. It is made by specially treating the cotton fibers before spinning them into yarn. Fine brushes are used to get rid of short strands and straighten the fibers. The result is stronger and smother fabric. Combed cotton tends to be slightly more expensive than regular cotton, but the softness of the fabric makes up for the cost.

Pima Cotton

Pima cotton is considered the highest quality of cotton available. This type of cotton is made from extra-long fibers, which make it extremely soft and durable. Pima resists pilling, fading, and stretching; even after multiple washes. Some would argue that the cotton becomes even softer with each washing.

Ring-spun Cotton

Ring-spun cotton is created by continuously twisting and thinning the cotton strands, making a very fine rope of cotton fibers. The twisting makes the short hairs of the cotton stand out, resulting in a stronger yarn that is significantly softer. Additionally the number of times you twist the fiber determines how soft the fabric is. In many instances you will see ring-spun described as “30 Singles Ring-Spun”. This term is used to indicate the diameter of the yarn. The higher the number, the thinner the yarn and the softer because it has been twisted more times.

Slub Cotton

Slub cotton is a cotton fabric that appears to have slight lumps in the fabric. These lumps are due to the process prior to weaving the cotton where the cotton is twisted, creating irregular twists. This results in a unique fabric with a nice texture to it. Slub T Shirts are light and airy, without clinging to the body. As a bonus, it does not ever need to be ironed because it is not designed to look flat.


Polyester is a synthetic material that is used in a variety of our T Shirts. Polyester can be breathable, making it ideal to use in a lot of performance wear. Some polyester shirts will say that they are moisture wicking, meaning that they have been treated to dry quickly and wick (pull) moisture away from the skin. Polyester is an extremely strong fabric with many advantages. It is quick drying, does not mold or mildew, wrinkle resistant and is very easy to machine wash and dry. Polyester can shrink when exposed to extreme heat but, in most cases, will keep its original shape. Another advantage to a polyester shirt is the increased durability, it is an extremely strong fabric that can hold up to a lot of wear and tear.


Often T Shirts are a combination of two or three different materials. Some of the more popular examples of this are a Cotton/Polyester blend or a Cotton/Polyester/Rayon blend (tri-blend). When you combine fabrics you end up with the best qualities from each fabric. A Cotton/Polyester blend results in a fabric that remains cool and light from the cotton fabric, yet also has the strength and wrinkle resistance of the polyester. Cotton/Polyester/Rayon blends have the comfort of cotton, shape retention of the polyester and the addition of rayon allows the fabric to drape against the body for a slimming look.


Another factor to consider when looking for the perfect T Shirt is the weight of the shirt. T Shirt weights range from the very light (3.4 oz) to a more standard (5.5 oz) on up to the heavy (6.1 oz to 7.1 oz) shirts. The weight you choose may depend on a couple of different factors.

  • Is this shirt going to be used in warm or cool weather? You would obviously want a lighter weight shirt if you are going to be in a warmer climate.
  • The amount of money you would like to spend on your T Shirts. The heavier weight shirts tend to have a higher perceived value but could cost as much as a lighter brand name shirt. It is something to consider when looking at the heavier shirts.
  • Who is going to be wearing these shirts? A heavy weight shirt may not be appropriate if you are buying shirts for a 5K. You would want a light weight shirt that is going to wick away moisture. Maybe even a performance or athletic wear shirt. Your end user will keep and hopefully wear multiple times, instead of relegating it to sleep wear. You should always keep the end use in mind when looking at weights.

The Ideal Fabric for Your T Shirt

T-shirts are often bought for a large giveaway, a sporting event, retail or resale, or events geared towards children, and each of these situations could lead you to a different T-shirt fabric.

  • Large giveaways/trade shows –If you are hosting a large giveaway, you may want a less-expensive shirt due to the high quantity of shirts needed, such as a mid-weight cotton shirt
  • Sporting event –Spectators giveaways may lead you to select a less-expensive shirt; however, if you are hosting an event where athletes will be wearing your shirt, you may want to look into performance fabrics such as a light- to mid-weight polyester blend. Spending a little more on a performance shirt will generate more impressions for your brand, since the end user will most likely continue to wear it well after the event.
  • Resale or retail –If you wish to sell T-shirts with a logo or embellishment, select a shirt that is trendier and more fashionable, such as a soft, lightweight T-shirt in organic cotton or a tri-blend in a stylish cut.
  • Event with Children –You may want a heavier shirt for children for the durability, but also consider a cotton/poly blend that would better resist to wear-and-tear and stains.